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How to Implement a Quick Change Program into Production Processes:
four volume comprehensive first edition set

By: Paul J. Zepf, P.Eng., CPP

Copyright © 2003
Published: April 2003
four volume set
Paperback
(4 books)
US $299.00
Volume 1
8.5x11 Soft Cover
284 Pages

Table of Contents
Volume 2
8.5x11 Soft Cover
210 Pages

Table of Contents

Volume 3
8.5x11 Soft Cover
252 Pages

Table of Contents

Volume 4
8.5x11 Soft Cover
214 Pages

Table of Contents

The proper design, training and maintenance of a production line for quick change directly impacts the goal of becoming the highest quality, lowest cost producer along with eliminating or mitigating financial and physical risks to the corporation. These volumes develop sufficient information and direction to develop a sound basis for understanding and applying engineering and management concepts and approaches that can yield effective positive financial and performance changes to your operations. Fundamental concepts and tools will be presented and advanced methods introduced. The concept of World Class will be introduced and a framework on how to work towards being a World Class Producer in your product area.

These four volumes constitute the only and most exhaustive information and techniques on how to understand, develop and implement a quick and first time right philosophy in changing out production processes from one product to another in the shortest time with the shortest start up curve. All four volumes target the packaging, converting and blow molding industries. Each volume overviews the QCP program and then concentrates on one of the four main pillars or protocols that have the ultimate effect and impact on the ability to change quickly. The volumes present practical management and engineering techniques from input design and manufacturing; to training and finding the most efficient management style which fosters the quick change process; to planning and designing new production processes or invigorating existing production processes to get fast changeovers, thereby maximizing uptime for production and minimizing the planned change outs periods.

Each volume can be a standalone program for effective change within the given protocol and can be implemented by themselves, independent of the other protocols. Nevertheless, the biggest change and effectiveness will come from integrating all the protocols into one seamless company structure for rapid speed, quality and the lowest cost per unit.

Whether you are planning a new production line for the quick change of multiple products and sizes or trying to get more value and flexibility out of your existing production lines and products, then these volumes are a must. These volumes will get you to fine-tune your thinking and skills to develop your own Quick Change Process that will be effective and efficient for your operations and products.

  • Who should purchase one or more of these volumes?
  • Corporate Management
  • Engineers
  • Production Managers and Supervisors
  • Packaging Product Designers
  • Maintenance Managers
  • Purchasing and Scheduling Managers
  • Team Leaders or Lead Hands
  • Key operators
  • Key maintenance personnel


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