ProMach is your partner from start to finish. Our product brands are grouped into distinct business lines that make the most sense to our customers, covering every function of the packaging line: Filling & Capping, Flexibles, Product Handling, Labeling & Coding, End of Line, and Pharma.
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Bottling Lines
ZARPAC has over thirty years of experience designing, integrating and installing complete or partial packaging lines for products packed in glass, plastic and aluminum bottles as well as glass and plastic jars.
Since starting operations in 1989 we have successfully completed over 700 full or partial bottling line projects and hundreds of additional engineering support projects for companies in over twenty countries around the world.
These projects have supported glass, PET, HDPE, PP and aluminum containers with a wide range of shapes with and without handles that have required almost every imaginable type of multi-pack, case-pack and palletizing requirement.
Our customers range from a global Fortune 50 retail packaged goods manufacturer to single location family-owned businesses.
Our performance has earned us an enviable book of repeat business as well as great references.
For more information about ZARPAC's bottling line experience and capabilities, please fill out the form on this page.
Here is a quick overview of our experience
- 700 + complete and partial integrated bottling lines
- Glass, PET, HDPE, PP and aluminum bottles
- Plastic and glass jugs + jars
- Container sizes from 1 oz. to 2.9 gallons (11L)
- Cylindrical, oval, contoured, square, rectangular, and tapered primary package shapes
- Flat caps, snap-caps, lug caps, sports caps, flip-top caps, shaker caps, trigger sprayers, push mist sprayers, pumps, measuring caps, over caps, ROPP aluminum closures (Roll-on Pilfer Proof)
- Line speeds from 35 cpm to 1,600 cpm
- Liquid, viscous, dry and powdered products
- Inline and rotary fillers
- Ambient fill, hot fill and cold fill
- Retort processed products
Industries we have served and continue to serve include:
- Ready-To-Drink Beverages
- Iced Coffees
- Nutritional Beverages
- Distilled Spirits
- Dry Spices & Rubs
- Condiments
- Salad Dressings
- Nut Butters & Spreads
- Personal Care Products
- Cosmetics
- Infant Formula - Powdered
- Infant Formula - Liquid
- Laundry Detergents
- Fabric Softeners
- Household Cleaners
- Agricultural Chemicals
- Automotive Lubricants
- Medical Fluids
Here is a quick overview of our experience:
- 700 + complete and partial integrated bottling lines
- Glass, PET, HDPE, PP and aluminum bottles
- Plastic and glass jugs
- Plastic and glass jars
- Container sizes from 1 oz. to 2.9 gallons (11L)
- Cylindrical, oval, contoured, square, rectangular, and tapered primary package shapes
- Flat caps, snap-caps, lug caps, sports caps, flip-top caps, shaker caps, trigger sprayers, push mist sprayers, pumps, measuring caps, over caps, ROPP aluminum closures (Roll-on Pilfer Proof)
- Line speeds from 35 cpm to 1,600 cpm
- Liquid, viscous, dry and powdered products
- Inline and rotary fillers
- Ambient fill, hot fill and cold fill
- Retort processed products
Additional Products
ZARPAC provides single source, turnkey project management services for fully integrated complete and partial packaging production lines.
ZARPAC is dedicated to helping customers avoid the costly downtime and lost productivity caused by the 5 Deadly Mistakes of Packaging Line Design & Integration.
Packaging Line Design Is A Science, Not An Artform, and ZARPAC Delivers High Performance To Customers By Relying On Validated Packaging Design Tools, Not Opinions and Conventional Wisdom
A service that includes setting-up, operating and commissioning a complete packaging line in a ProMach facility prior to shipment to its permanent home
Overall Equipment Effectiveness (OEE) is an objective and comprehensive process for identifying and understanding the sources of packaging line downtime
ZARPAC Front-end Engineering Studies (F-EES) provide a great foundation for any packaging line project.
ZARPAC line audits and improvement plans are a great investment for any packaging line that is not operating at expected speeds or efficiencies.
ZARPAC offers a la carte expert engineering services for five critical types of packaging line projects.
ZARPAC has extensive experience designing and building custom packaging equipment that help customers transition from manual processes to fully automated production
ZARPAC has a track record of success designing and building custom packaging equipment for new products featuring new primary packages and new secondary packages
Integrated robotic technologies are frequently the ideal solution for challenging custom design build packaging equipment applications.
ZARPAC integrated packaging lines are designed to insure there is zero downtime caused by the line layout, the line design, the placement of machines in the line or by the line controls system and programming.
Successful turnkey packaging lines require specialized support during the hand-off process and the start of normal operations.
ZARPAC has extensive experience with turnkey canning lines for steel, aluminum and composite cans containing a wide range of liquid, viscous, dry and powdered products. Our industry experience includes Infant Formula, RTD Beverages, Pet Food, Personal Care, Household Cleaners, Air Fresheners and a wide range of aerosols.
ZARPAC has extensive experience designing and integrating turnkey packaging lines for cups, tubs, pails and JIBs (Jug In Box). Our industry experience includes Edible Oils, Processed Foods, Paints & Sealants, Disposable Floor Mops, Facial Wipes, Facial Creams, Automotive Lubricants and Industrial Floor Care Products.
ZARPAC has extensive experience designing and integrating a wide range of turnkey folding carton packaging lines for a variety of applications. ZARPAC's industry experience includes Facial Tissue, Cosmetics, Feminine Hygiene, OTC Medications, Sandwich Bags, Aluminum Foil, Plastic Kitchen Wraps, Distilled Spirits and Cereals.