ProMach is your partner from start to finish. Our product brands are grouped into distinct business lines that make the most sense to our customers, covering every function of the packaging line: Filling & Capping, Flexibles, Product Handling, Labeling & Coding, End of Line, and Pharma.
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Cartoning Lines
ZARPAC has over twenty-five years of experience designing, integrating and installing full or partial packaging lines for products packed in folding cartons and paperboard containers.
Since completing our first turnkey carton line we have successfully completed over 50 full or partial cartoning line projects and over one-hundred additional engineering support projects for companies in over twenty countries around the world.
These projects have supported paperboard and corrugated paperboard cartons in a wide range of sizes and configurations. They have accommodated bagged products, rigid products as well as loose products.
Multiple carton line projects have required innovative technologies for both filling and secondary packaging. As part of several of these turnkey projects, ZARPAC also designed and built custom packaging machinery for new product applications including complex carton assembly to accommodate leaflets and plastic trays.
Carton sizes have ranged from 1.5" x 1.5" x 3.0" (3.8 x 3.8 x 7.6 cm) to 6" x 7" x 12" (15.2 x 17.8 x 30.5 cm).
Implemented line speeds to date have been up to 300 cpm and lines have included horizontal and vertical continuous motion cartons and intermittent motion cartoners.
Industries we have served and continue to serve include:
- Facial Tissues
- Feminine Hygiene
- Infant Formula
- Cereals
- Sandwich Bags
- Aluminum Foils
- Plastic Kitchen Wrap
- Household Cleaning Products
Sealed End Cartons For Bagged Or Dry Products - Distilled Spirits
- Pharmaceutical
These products required a wide variety of folding carton types including:
- RTE (Reverse Tuck End)
- STE (Straight Tuck End)
- STE (Straight Tuck End With Hang Tabs)
- Glued End Box style
- Autolock Bottom Cartons
- Bellows Gusset Tuck (French Tuck)
- Inside Partitioned Celled
- Cartons With Liners
- Cartons With Inserted Leaflets
ZARPAC cartoning line customers range from a global Fortune 50 retail packaged goods manufacturer to single location family-owned businesses.
Our performance has earned us an enviable book of repeat business as well as great references.
For more information about ZARPAC's folding carton line experience and capabilities, please e-mail us at ZARPAC@ProMachBuilt.com.
Zarpac's turnkey design and management services are ideal for multiple applications:
Additional Products
ZARPAC provides single source, turnkey project management services for fully integrated complete and partial packaging production lines.
ZARPAC is dedicated to helping customers avoid the costly downtime and lost productivity caused by the 5 Deadly Mistakes of Packaging Line Design & Integration.
Packaging Line Design Is A Science, Not An Artform, and ZARPAC Delivers High Performance To Customers By Relying On Validated Packaging Design Tools, Not Opinions and Conventional Wisdom
A service that includes setting-up, operating and commissioning a complete packaging line in a ProMach facility prior to shipment to its permanent home
Overall Equipment Effectiveness (OEE) is an objective and comprehensive process for identifying and understanding the sources of packaging line downtime
ZARPAC Front-end Engineering Studies (F-EES) provide a great foundation for any packaging line project.
ZARPAC line audits and improvement plans are a great investment for any packaging line that is not operating at expected speeds or efficiencies.
ZARPAC offers a la carte expert engineering services for five critical types of packaging line projects.
ZARPAC has extensive experience designing and building custom packaging equipment that help customers transition from manual processes to fully automated production
ZARPAC has a track record of success designing and building custom packaging equipment for new products featuring new primary packages and new secondary packages
Integrated robotic technologies are frequently the ideal solution for challenging custom design build packaging equipment applications.
ZARPAC integrated packaging lines are designed to insure there is zero downtime caused by the line layout, the line design, the placement of machines in the line or by the line controls system and programming.
Successful turnkey packaging lines require specialized support during the hand-off process and the start of normal operations.
ZARPAC has extensive experience with full and partial turnkey integrated packaging lines for glass, plastic and aluminum bottles, plastic and glass jugs, and glass and plastic jars. Our industry experience includes RTD Beverages, Distilled Spirits, Infant Formula, Dry Spices & Rubs, Personal Care, Household Cleaners, Laundry, Automotive Lubricants and Agricultural Chemicals.
ZARPAC has extensive experience with turnkey canning lines for steel, aluminum and composite cans containing a wide range of liquid, viscous, dry and powdered products. Our industry experience includes Infant Formula, RTD Beverages, Pet Food, Personal Care, Household Cleaners, Air Fresheners and a wide range of aerosols.
ZARPAC has extensive experience designing and integrating turnkey packaging lines for cups, tubs, pails and JIBs (Jug In Box). Our industry experience includes Edible Oils, Processed Foods, Paints & Sealants, Disposable Floor Mops, Facial Wipes, Facial Creams, Automotive Lubricants and Industrial Floor Care Products.