Cartoning Lines

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ZARPAC has over twenty-five years of experience designing, integrating and installing full or partial packaging lines for products packed in folding cartons and paperboard containers.

Since completing our first turnkey carton line we have successfully completed over 50 full or partial cartoning line projects and over one-hundred additional engineering support projects for companies in over twenty countries around the world.

Folding Cartons With Squeeze Bottles
Folding Cartons For Bottles & Jars

These projects have supported paperboard and corrugated paperboard cartons in a wide range of sizes and configurations. They have accommodated bagged products, rigid products as well as loose products.

Multiple carton line projects have required innovative technologies for both filling and secondary packaging. As part of several of these turnkey projects, ZARPAC also designed and built custom packaging machinery for new product applications including complex carton assembly to accommodate leaflets and plastic trays.

Carton sizes have ranged from 1.5" x 1.5" x 3.0" (3.8 x 3.8 x 7.6 cm) to 6" x 7" x 12" (15.2 x 17.8 x 30.5 cm).

Folding Cartons
Folding Cartons

Implemented line speeds to date have been up to 300 cpm and lines have included horizontal and vertical continuous motion cartons and intermittent motion cartoners.

Industries we have served and continue to serve include:

  • Facial Tissues
  • Feminine Hygiene
  • Infant Formula
  • Cereals
  • Sandwich Bags
  • Aluminum Foils
  • Plastic Kitchen Wrap
  • Household Cleaning ProductsSealed End Cartons For Bagged Or Dry Products
    Sealed End Cartons For Bagged Or Dry Products

  • Distilled Spirits
  • Pharmaceutical

These products required a wide variety of folding carton types including:

  • RTE (Reverse Tuck End)
  • STE (Straight Tuck End)
  • STE (Straight Tuck End With Hang Tabs)
  • Glued End Box style
  • Autolock Bottom Cartons
  • Bellows Gusset Tuck (French Tuck)
  • Inside Partitioned Celled
  • Cartons With Liners
  • Cartons With Inserted Leaflets

ZARPAC cartoning line customers range from a global Fortune 50 retail packaged goods manufacturer to single location family-owned businesses.

Reverse Tuck Folding Cartons
Reverse Tuck Folding Cartons

Our performance has earned us an enviable book of repeat business as well as great references.

For more information about ZARPAC's folding carton line experience and capabilities, please e-mail us at