Packaging Line Design Tools

Preventing Problems Is Far Less Costly That Fixing Them

Validated, experience-based packaging line design tools set ZARPAC apart from other companies offering packaging line design, integration and controls programming services.

Packaging line design and line availability optimization is a science, not an art, and our proprietary formula-based tools deliver accurate, consistent and on-target results.

ZARPAC has developed, used and validated real-world based tools to precisely calculate right-sizing for optimum machine speeds, optimum machine placements, optimum conveyor speeds, and optimum accumulation capacities.

Our proprietary tools replace the guess work, the opinions and the conventional wisdom used by other suppliers with validated formula-based tools that convert production line requirement inputs into practical design criteria.

Experience has taught us and our repeat customers that numbers, when used correctly, never lie.

Why do we use packaging line design tools?

  • They guarantee we prevent the 5 Deadly Mistakes of Packaging Line Design and Integration
  • Validated accuracy
  • Objective, not subjective
  • It’s all about the numbers: inputs – formulae – outputs
  • And, they work!!!

For more information about how you can avoid the 5 Deadly Mistakes of Packaging Line Design and Integration click here.

If you would prefer to have a ZARPAC representative contact your please e-mail us at

ZARPAC Packaging Line Design Tools & Descriptions

Packaging Line OEE Optimization Model

Quantitative tool whose outputs ensure that a specific line design and layout does not negatively impact OEE. Goal is machine downtime is only source of negative OEE impacts.

OEE Optimized Machine Speed Calculator

Quantitative tool whose outputs specify the optimum operating and surge speeds for each machine in the production line. This tool helps define appropriate machine models and target steady-state speeds for each machine in the line.

OEE Optimized Accumulation Sizing Calculator

Quantitative tool whose outputs specify the optimum location and sizing for accumulation in the production line.

Project Management Checklist & Deliverables Schedule

Comprehensive and detailed planning & execution tool that assures a project manager is addressing every key task and deliverable on schedule.

Conveyor Motor & Gear Box Sizing Calculator

Quantitative tool that selects optimum conveyor motor and gear box sizes.

Conveyor Chain Pull Calculator

Quantitative tool whose outputs drive selection of optimal chain types and optimal distances of chain pulls.

Contact Us

We look forward to learning more about your current or upcoming packaging line projects.

If you would like to speak with a ZARPAC sales manager please complete and submit the form on the right or call us at (905) 338-8880.

Thank you for your interest in ZARPAC.